Tonneau Project

SYO237

SyTy Registry
Might as well post this up as a project.

Working on my tonneau cover:

tonneau1.jpg


Eh... so it looks like a tonneau cover. No big deal. It's black. It's boring. Why am I wasting my time reading this thread?


But then you take a closer look....

tonneau2.jpg



:D I'll be glassing it later today....
 

warmpancakes

New member
Re: Tonneau Project

I think you are the only person in florida who uses their garage to work in, every body else makes them party rooms
 

SYO237

SyTy Registry
Re: Tonneau Project

I think you are the only person in florida who uses their garage to work in, every body else makes them party rooms


Working out of the house = less overhead = more profit in my pocket.

I also use it as its intended purpose and park/work on vehicles in it too, unlike a large majority who just stuff piles of shit in it that they will never touch or use.
 

warmpancakes

New member
Re: Tonneau Project

Working out of the house = less overhead = more profit in my pocket.

I also use it as its intended purpose and park/work on vehicles in it too, unlike a large majority who just stuff piles of shit in it that they will never touch or use.


yep, my brother put ceramic tile in his, I asked what happens when you drop tools he looked at me puzzled,


back on topic how thick? and weight
 

SYO237

SyTy Registry
Re: Tonneau Project

I want one :hissyfit:

There is a chance I could produce a few.

I should go ahead and say it... this tonneau isnt all my work. It's actually a checkmate tonneau that I bought used, took apart and doing up the layer of CF on top...

but... the construction of the checkmate is absolutely 100% easy to reproduce and the end result would be the exact same quality or product (if not better and lighter) if I make them.

Shipping to 12304?:D

trade you for a syclone + $1000?
 

SYO237

SyTy Registry
Re: Tonneau Project

Looks like it's going to be a flush mount. Functional? Locking?

Yup, it is. Totally functional. It can be locking if you wanted to buy the locking mechanisms from Checkmate ;) (Read my post above)

back on topic how thick? and weight

It's 1" thick since thats how Checkmate makes them. No idea on weight, but its easily tossed around. I'll weigh it after im done though. It doesnt have the alum rails, hinges, or struts attached at the moment either...
 

SYO237

SyTy Registry
Re: Tonneau Project

Got the glassing done, now just need to block it all down even and then lay down some clear. Still need to finish prepping and painting the rails as well, then I can pop rivet it all back together again.
 

QuinnSY

Donating Member
Re: Tonneau Project

All the learning from making the surf boards is now getting put to good use! lol JK. Love surfing, just need to learn to fiberglass!
 

SYO237

SyTy Registry
Re: Tonneau Project

All the learning from making the surf boards is now getting put to good use! lol JK. Love surfing, just need to learn to fiberglass!

Ive been fixing/making boards since I was 10... Im almost 32 now.

It's an art, definitely not something that you just pick up and start doing and your a pro at it. Lots of trial and error and lots of wasted money down the drain. I am pretty much the #1 repair shop in central FL though because of it. And then theres all the little side CF projects Ive been doing as well. Im about to toss out quite a few pieces of prototype CF cladding pieces.

It's a messy, filthy, and hazardous to your health job. How I dont have cancer or some sort of side effect from being exposed to fiberglass for the past 21 years is beyond me.

Anyhow... progress report on the tonneau:

I blocked it out to get ready for clear and noticed that the gel coat had a sorta very light uneven milky finish in it and then what looks like a pull in the cloth about 5in long probably from my squeegee when I was laying down the resin. The gel coat resin I used was a tad bit old and it was a cool night (i should know better) so I think that is what caused the milky look.

Wasnt real happy with either problems and both of them I cant live with if I put it on my truck. So... I get to sand it all down and go for round 2 which wont be until after Shindig. Ug.

Remember the mention of trail and error and wasted money? Here is a prime example. :tup:
 

QuinnSY

Donating Member
Re: Tonneau Project

Ive been fixing/making boards since I was 10... Im almost 32 now.

It's an art, definitely not something that you just pick up and start doing and your a pro at it. Lots of trial and error and lots of wasted money down the drain. I am pretty much the #1 repair shop in central FL though because of it. And then theres all the little side CF projects Ive been doing as well. Im about to toss out quite a few pieces of prototype CF cladding pieces.

It's a messy, filthy, and hazardous to your health job. How I dont have cancer or some sort of side effect from being exposed to fiberglass for the past 21 years is beyond me.

Anyhow... progress report on the tonneau:

I blocked it out to get ready for clear and noticed that the gel coat had a sorta very light uneven milky finish in it and then what looks like a pull in the cloth about 5in long probably from my squeegee when I was laying down the resin. The gel coat resin I used was a tad bit old and it was a cool night (i should know better) so I think that is what caused the milky look.

Wasnt real happy with either problems and both of them I cant live with if I put it on my truck. So... I get to sand it all down and go for round 2 which wont be until after Shindig. Ug.

Remember the mention of trail and error and wasted money? Here is a prime example. :tup:

Did you end up finishing this, or put it on the back burner? Just curious to see how it turned out.
 

SYO237

SyTy Registry
Re: Tonneau Project

Sorta. I actually mounted the cover today...never did go back and strip down what I didnt like and redo it. I'll probably just end up throwing some clear on it and call it a day. You can barely see the weave in it...no idea what went wrong. I did glass it somewhat below the temp I really should have been using resin at...so thats probably what caused the light hazed look to it.

When I eventually go to repaint the truck, I'll come back and visit it again....OR... make my own version. For now, I just want to get it race ready.
 

QuinnSY

Donating Member
Re: Tonneau Project

Cool, the speed is better than looks anyways, if it is at all picture worthy I would still be curious on what it looks like.
 
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