One last shot... Breaking up!

turboj91

New member
Re: One last shot... Breaking up!

I hate to say it and please don't think I am comming off as a di*k but I think we need to go back to some basics. (that being said, I don't like the way the dist. parts look either).

Here is where I am starting from rethinking my ideas. He has a running truck without the misfire/lean issue he has now. The engine goes south and he rebuilds it. The engine gets painted at the time of rebuild, the engine comp. gets some paint as well. The battery gets moved to the driver side. Rebuilt engine is installed and BAM, problem is there and has been there since. The engine came out a second time and that is when the vortec conversion was done (there goes my theory about a poor and irratic flowing intake - you would be suprised on what I see on the flow bench) and the problem still exists. Rules out intake gaskets leaking. Look at all the stuff that stayed the same upon the installation of the first rebuilt engine and all the stuff he has changed trying to figure this out. Some things made alot of sense and some didn't. Data master and the wide band say the same thing. Dead lean when the misfire comes on. The ecm is obviously reading correctly and working as it richens and then leans back to a proper ratio. It's these 3 damn rpm specific spots. Would a cap and rotor prob. cause a misfire problem. Absolutely, but at these 3 rpm spots, I personally don't think so (but I'm not god and never claimed to be - I try to think logically and think things thru to the end). I also think that a misfire would cause a rich condition rather than such a lean condition. Changing the injectors moved the problem up the scale 300 rpm for each problem spot so obviously the additional fuel helped but only to delay the problem by 300 rpm.

I am now thinking the problem is somewhere after the ecm as it reads from the o2 properly, reacts properly, never showed (from what I hear from those that read the files) anything that was going wrong just before the problem rpm (fuel press stayed, DC's did not drop off ect...). The grounding issue he is chasing makes me curious. 19 + bouncing around at the junction is just not right, but how is that going to effect functions to make the truck dead lean at only 3 specific rpm's. Is there an electrical interference that shuts the injector for a second at the injector. The DC readings never dropped so signals are sent and read to show things are proper but after that, something happens. I'd like to read voltage at each injector in real time throught the rpm range, have an exhaust sniffer for the rpm range as well and be able to see some other things in real time. I'd also like to get into the underhood harness and check for problems. Maybe when the battery was moved, lengthening of the harness (would assume he had to do something) caused an issue somewhere.

When he gets back from racing I am going to drive down and lend a hand. If anyone wants to fly in, I'll pick you up at the airport and we all can attack this thing.

Lastly, it seems to run fine when the engine temp is down but the problem appears when it comes up to temp and gets much worse when the temps really climb. hmmm but it does it with the o2 disconnected and at temp.
 

thunderace31

New member
Re: One last shot... Breaking up!

I hate to say it and please don't think I am comming off as a di*k but I think we need to go back to some basics. (that being said, I don't like the way the dist. parts look either).

Here is where I am starting from rethinking my ideas. He has a running truck without the misfire/lean issue he has now. The engine goes south and he rebuilds it. The engine gets painted at the time of rebuild, the engine comp. gets some paint as well. The battery gets moved to the driver side. Rebuilt engine is installed and BAM, problem is there and has been there since. The engine came out a second time and that is when the vortec conversion was done (there goes my theory about a poor and irratic flowing intake - you would be suprised on what I see on the flow bench) and the problem still exists. Rules out intake gaskets leaking. Look at all the stuff that stayed the same upon the installation of the first rebuilt engine and all the stuff he has changed trying to figure this out. Some things made alot of sense and some didn't. Data master and the wide band say the same thing. Dead lean when the misfire comes on. The ecm is obviously reading correctly and working as it richens and then leans back to a proper ratio. It's these 3 damn rpm specific spots. Would a cap and rotor prob. cause a misfire problem. Absolutely, but at these 3 rpm spots, I personally don't think so (but I'm not god and never claimed to be - I try to think logically and think things thru to the end). I also think that a misfire would cause a rich condition rather than such a lean condition. Changing the injectors moved the problem up the scale 300 rpm for each problem spot so obviously the additional fuel helped but only to delay the problem by 300 rpm.

I am now thinking the problem is somewhere after the ecm as it reads from the o2 properly, reacts properly, never showed (from what I hear from those that read the files) anything that was going wrong just before the problem rpm (fuel press stayed, DC's did not drop off ect...). The grounding issue he is chasing makes me curious. 19 + bouncing around at the junction is just not right, but how is that going to effect functions to make the truck dead lean at only 3 specific rpm's. Is there an electrical interference that shuts the injector for a second at the injector. The DC readings never dropped so signals are sent and read to show things are proper but after that, something happens. I'd like to read voltage at each injector in real time throught the rpm range, have an exhaust sniffer for the rpm range as well and be able to see some other things in real time. I'd also like to get into the underhood harness and check for problems. Maybe when the battery was moved, lengthening of the harness (would assume he had to do something) caused an issue somewhere.

When he gets back from racing I am going to drive down and lend a hand. If anyone wants to fly in, I'll pick you up at the airport and we all can attack this thing.

Lastly, it seems to run fine when the engine temp is down but the problem appears when it comes up to temp and gets much worse when the temps really climb. hmmm but it does it with the o2 disconnected and at temp.

You made some very very good points And I think he has checked and changed most things that I would have tried :squint: I to think its a ground or a broken wire issue some place. I really thought it was the 50lb inj. as I had a lot of issues with them and 42.5's in my T-type. But hay Im not rocket scientist either. I cant wait to here if he wins racing and to see this truck fixed! It looks like a super nice Ty hate to see it on the chopping blocks :tdown:
 

BoostedSUV

Active member
Re: One last shot... Breaking up!

Thunderrace31 thanks for the support! Trust me pictures are deceiving, the truck looks good from far but is far from good! The Nj winters have a taken a toll on the body :tdown:

Jim I would quote your message but it will probably take up another page! :lol: anyways the voltage issue at the junction block have been pinpointed... I disconnected the MSD and I had 14.2 steady at the junction block. I couldn't remember if I had checked it prior to installing it. Obviously that wasn't the cause of the issue. As far as the battery relocation I can't really see what/how that did anything... I've got a 4ga going to the starter and an 8ga going to the ALT, the ground side is a 2ga which now goes to the front of the head that I cleaned all the paint off of. If anything, other than the location its connected up better than it was from the factory.

I would easily be convinced there's an issue elsewhere in my wiring but where and how? I have traced the engine harness from the ECM to every ending point and found nothing. All my grounds seem to be good from what I see and read on VOM at this point. Now that I think the elec system is squared away I'm going to change O2 sensor and PCV valves. I'm also going to clean up the cap/rotor bc they were changed while chasing this so they are noit the cause. I'm not going to re-replace something I don't have to.

I'm leaving for Florida saturday to go racing and my mind needs to be on that and not my truck. Time to hang it up for 2 weeks! I will be back and I will back onto it... I'm not throwing in the towel yet, but perhaps soon!
 
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thunderace31

New member
Re: One last shot... Breaking up!

Focus on the racing! Race to win pedal threw the floor! I have been down there for a bunch of races and its the top guys that show from all over the country! FAST AND FUN!
Plus the weather is way nicer than PA Or Mi lol
Have a great time and let the ty rest for 2 weeks maybe that will clear your head (Im sure its spinning) and make a fresh start when you get back! Now get that practice tree out and start getting those reaction times in check! :rotf::tup:
 

blackty

Active member
Re: One last shot... Breaking up!

I am by no means a rocket scientist either. With that said, doesn't the coil contact have to push in and out to maintain contact with the rotor? It looks like the plunger is corroded to the point of being stuck fast. If the rotor is moving up and down (2 arc points in the cap contacts) the plunger cannot maintain contact. Also, aren't we supposed to drill a 3/8" hole in the side of the cap to eliminate moisture? Good luck and don't give up...Jim
 

thunderace31

New member
Re: One last shot... Breaking up!

I am by no means a rocket scientist either. With that said, doesn't the coil contact have to push in and out to maintain contact with the rotor? It looks like the plunger is corroded to the point of being stuck fast. If the rotor is moving up and down (2 arc points in the cap contacts) the plunger cannot maintain contact. Also, aren't we supposed to drill a 3/8" hole in the side of the cap to eliminate moisture? Good luck and don't give up...Jim

I think the cap and rotor look off to me to :( Looks like its arcing inside of it and could be the miss fire issue but I dont get why it would be only at the given rpms :squint:
 

leadfoot

Member
Re: One last shot... Breaking up!

19 + bouncing around at the junction is just not right, but how is that going to effect functions to make the truck dead lean at only 3 specific rpm's. Is there an electrical interference that shuts the injector for a second at the injector. The DC readings never dropped so signals are sent and read to show things are proper but after that, something happens. I'd like to read voltage at each injector in real time throught the rpm range, have an exhaust sniffer for the rpm range as well and be able to see some other things in real time.

I'm thinking if it is a 12V system using 12V components, then maybe 19V+ is causing something to overload which ultimately shuts it off or causes the output signal to be intermittant.

The difference between the RPM ranges 1100-1900 is 800 RPM and the 1900-2500 RPM is 600 RPM -the average of those is 700 RPM.
However, there is no correlation between the voltage output spike to the RPMs. If there was, we could theorize that a voltage spike would cause the injectors to misfire or intermittanty shut down causing a lean state.

I mean what happens to a coil when it is overloaded? Does the field collapse? What is cyclic @ 700 RPMS??This is where an oscilloscope would be a good tool to check the injectors (and ignition coil?) on a component level.
 

SloGN

9Sec Alky V6
Re: One last shot... Breaking up!

I'm thinking if it is a 12V system using 12V components, then maybe 19V+ is causing something to overload which ultimately shuts it off or causes the output signal to be intermittant.

The difference between the RPM ranges 1100-1900 is 800 RPM and the 1900-2500 RPM is 600 RPM -the average of those is 700 RPM.
However, there is no correlation between the voltage output spike to the RPMs. If there was, we could theorize that a voltage spike would cause the injectors to misfire or intermittanty shut down causing a lean state.

I mean what happens to a coil when it is overloaded? Does the field collapse? What is cyclic @ 700 RPMS??This is where an oscilloscope would be a good tool to check the injectors (and ignition coil?) on a component level.



The 19volts that he was seeing was from the msd box. I think he was seeing a a/c ripple effect causing that. After he dissonnected it the voltage @ the junction block.
 

BoostedSUV

Active member
Re: One last shot... Breaking up!

Are you bald yet?

Luckily I'm in sunny florida right now on the racing tour... So I'm ripping my hair out for other reasons! Lol when I get back home and start looking at the truck again I'm sure I will be completely bald! I've got to get the truck sorted out ASAP. I've run out of patience
 

BoostedSUV

Active member
Re: One last shot... Breaking up!

I messed with the truck a little bit Friday night...it was the first chance I've had since I got back!

I verified TDC on the balancer and it's pretty damn close. I didn't use the most accurate method but it is definitely whithin a few degrees and it's not off far enough to cause any problems if it's off at all.

I also pulled the ground off the back of the head and cleaned it off and replaced the ground strap to the firewall. I rewired the MSD to ground it to the block instead of the firewall and I replaced the cap and rotor again. I did notice that I changed the eyelit terminal on the ground to the ECM and O2 because it had a yellow terminal on it. I must have pulled it off when I lifted the motor out one of the times and forgot it was there.

I charged up the battery and let the truck run for 15 minutes and gave it a shot. The truck seemed to idle ok but it would miss a little around 2800-3k and then again worse at 3800-4k. I don't get it! This truck is just rusting away in my driveway and it makes me sick....
 

bezerk

New member
Re: One last shot... Breaking up!

this thread has become verry long, but have you ever done a leakdown test?
 

BoostedSUV

Active member
Re: One last shot... Breaking up!

this thread has become verry long, but have you ever done a leakdown test?

Tell me about it! I'm going to try a leak down test this week. This has been a lingering problem for a few years and 3 motor rebuilds so I'm sure a leak down test will turn up anything. I did leak down test #1 while I was finding TDC and that cylinder was good but I will go through the rest eventually.
 

bezerk

New member
Re: One last shot... Breaking up!

with the leakdown test, i was more thinking about a weird acting valvespring or something , not sure you will find it with a leakdown test, but atleast it's a start, maybe take the valvecovers off and just look.
 

SY2455

70's Veteran
Re: One last shot... Breaking up!

I took the dizy cap off tonight and I didn't see any track marks across the plastic like I have seen on a few caps but I did find what looks to be 2 spark contacts points on the terminals which could be normal? The cap was brand new and has only been on the truck while it's been breaking up. Let me know what you guys think??

SU1HMDAxNjAtMjAwOTExMDQtMTk1NS5qcGc.jpg

Have you check how much play there is on the dizzy ? Because that sure look like there is alot of play when you have 2 very complete firing patterns with a big space in between them. I just checked a worn out dizzy that had 180,000 miles on it and from the factory it only has .042 play in the shaft and the cap only has 1 set of spark contacts points where your lower set is.
 

BoostedSUV

Active member
Re: One last shot... Breaking up!

Have you check how much play there is on the dizzy ? Because that sure look like there is a lot of play when you have 2 very complete firing patterns with a big space in between them. I just checked a worn out dizzy that had 180,000 miles on it and from the factory it only has .042 play in the shaft and the cap only has 1 set of spark contacts points where your lower set is.

I did check for shaft play and there wasn't very much play up and down or side to side. I think in the midst of messing with stuff I didn't have the rotor seated properly. I just cleaned up all the contacts on the cap and put it back in to see if it does it again.
 

SloGN

9Sec Alky V6
Re: One last shot... Breaking up!

i wonder if you don't have a valve floating issue. what type of springs do you have?
 

BoostedSUV

Active member
Re: One last shot... Breaking up!

i wonder if you don't have a valve floating issue. what type of springs do you have?

Pat I actually don't know what springs I have. When I did the motor initially with the stock heads I had the comp springs that Comp recomended with the 412 cam. When I had Waller do up a set of vortecs for me he used a different type of spring and I'm not sure what they are. They looked different and smaller than what I was using but I'm just assuming vortec heads use a different style spring. He knows what he's doing so I didn't question it.
 
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