Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

JayLo

Sir Boost-a-Lot
I know it?s been discussed from time to time on this board, but with the help of local MegaSquirt (MS from here on) guru Scott Clark (of 10-second blue Silverado fame), I?ll be Squirting my Syclone starting tonight. As the project progresses, I?ll post updates in this thread along with a complete parts list, any problems we encountered, and a detailed write-up with plenty of diagrams and pictures.

The parts list as of right now, really isn't too bad. I bought an original MS (not MS ?II) with the heavy duty version 3 guts, KnocksenseMS (needed if you want to use your knock sensor with MS, also has a nifty LED indicator), an MSD 6A (optional, but highly recommended by Scott Clark), Innovate LC-1 wideband (also optional, but helps immensely with tuning and makes a cheap narrowband AF gauge much more accurate) and the supporting Stewart Warner gauges (boost, trans. temp and AF ratio gauges).

Some background info for this MS install:

I am very anal-retentive.

Because of this, I want the install to look CLEAN. The MS box will be under the dash by the stock PCM (edit: we will install the MS behind the passenger seat). The stock PCM will be retained to: 1) prevent any false check engine lights, 2) control the IAC (I gotta have cold air in the summer), 3) essentially keep full functionality of the truck?s electronics and 4) allow me to revert back the stock electronics if necessary. Any wires cut (some will just be spliced) will be under the dash and have connectors soldiered to the ends to quickly and easily reconnect them for a ?stock chip? setup.

Some background info on my truck:

As of today, my truck is essentially stock, save for a deleted cat, manual boost controller (set to 15psi), Racetronix fuel pump kit and upgraded rear wheel cylinders/shoes (holy jeez, these work GREAT). Launching at 2-3psi, my best pass (sans the rear brake upgrade) so far has been a 13.56@98 with a 1.88 short time. During that pass, thanks to crappy rear brakes, I was essentially doing a rear wheel brakestand burnout while waiting for the Christmas tree. My truck will now hold more than 10psi at the line.

Down the road I want to run enough turbo (and supporting hardware) to get deep into the 11?s. The cool thing about the MS is that it will allow me to easily make tuning changes as my truck progresses (no more need to reflash your chip).

Potential Challenges:

GM HEI
Going into the MS install, Scott thinks controlling the GM HEI (4+2 wire for our trucks) will pose the biggest challenge for a SyTy install. He?s done GM HEI before (slightly different version of HEI) and says he has a few tricks up his sleeve for my truck. I want it to run tits with the HEI for now so anyone can easily switch their SyTy to MS.

I don?t know about you guys, but I do NOT like changing my cap and rotor. I simply hate having to get back there and the thought of doing that annually does not appeal to me whatsoever. Because of this, in the near future, he and I will work on a distributorless MS based ignition system (maybe a wasted spark system for simplicity) for SyTys, hopefully without having to swap to a different distributor.

IAC
As I stated earlier, I want to retain functionality of the IAC for my AC and cold start purposes. Scott thinks that if we keep the stock PCM connected to at least the TPS sensor, coolant sensor and IAC, it will do this without a hitch. If not, we have a few Plan Bs.

Knock Sensor
Scott likes to tune MS units so they are very safe timing wise. He is simply conservative enough that a knock sensor is not necessary. Though I do trust his tuning ability, I do not trust my lead foot. Because of this, we have opted for a KnocksenseMS unit. This little gizmo basically allows the MS to interact with the stock knock sensor and retain its functionality. It also shows via the MS software and/or a red LED when the truck is experiencing knock. I don?t think he?s done one of these yet, but he is confident it can be done.

Well, I know this is very long winded, but I am very pumped about this install. I?ve seen what MS can do on a 5000lb 10-second blue Silverado, 11-second stock long block turbo DSM and several other local cars. I sincerely hope I can put together a write-up (maybe even a webpage or two) thorough enough that any SyTy guy can go squirting with relative ease.

I want to give an initial thanks and credit to Scott Clark. He's a great guy and tuning wiz. None of this would happen without his expertise.
Ok.gif


Hopefully I can provide more details tonight.
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California Dispensary
 
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NecroWolf

lost marbles member
Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

awesome i've been waiting to see something like this
 

Jer

Don't taze me bro!
Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

Nice. I too am waiting with anticipation and would love to 86 the SyTy ignition as I'm already sick of changing this stuff out.
 

canadian

sy in progress
Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

he and I will work on a distributorless MS based ignition system (maybe a wasted spark system for simplicity) for SyTys, hopefully without having to swap to a different distributor.

are you planning on sticking with gm coil packs a la camaro/corvette?
 

JayLo

Sir Boost-a-Lot
Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

canadian said:
are you planning on sticking with gm coil packs a la camaro/corvette?

We've discussed that, as he is currently Megasquirting a latemodel F-body. But right now we are actually leaning towards a Ford style coil pack.

He thinks that going this route will be simpler and involve only 1 or 2 coil packs (instead of 6 LS1 units) bringing down the cost and making it easier to mount.

When we get to that point (probably a month or more out), I'll provide all the details. For now, we are going to retain the HEI setup.

Our schedules didn't work out last night. Hopefully things will get going tonight.
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Dessireex cam
 
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turbodig

Active member
Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

JayLo said:
We've discussed that, as he is currently Megasquirting a latemodel F-body. But right now we are actually leaning towards a Ford style coil pack.

He thinks that going this route will be simpler and involve only 1 or 2 coil packs (instead of 6 LS1 units) bringing down the cost and making it easier to mount.

When we get to that point (probably a month or more out), I'll provide all the details. For now, we are going to retain the HEI setup.

Our schedules didn't work out last night. Hopefully things will get going tonight.


Just an FYI... All you really need is a trigger wheel with a double-pulse on the #1 cyl, and
you can plug the 2.8/3.1 DIS right in.

If we can get some of our guys with manufacturing capabilities on board, this would
be a really cheap DIS solution. (<$150 for the whole works?)

Later,

Dig
 

kessler

New member
Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

well thanks for the Invite last night Justine but as with me i also couldnt hook up with ya last night, sorry it didnt work out with ya, but give me a call when we all can hook up to do your truck, cuz mine and another local guy wants it as well on his TY. Jive me a call and let me know when we can hook up.
 

TurboJunk

questionable
Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

for what is worth i HAD a distributorless engine managemant setup in m truck when i bought. it had a crank trigger. if you guys need i can give you the measurements ? dont know if that will help but let me know.... i had coils like a 3.8 supercharged GTP would have
 

kessler

New member
Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

That might work shoot me a PM on any specs you have for that set up and also any problems if any?
 

JayLo

Sir Boost-a-Lot
Re: Squirt Squirt: The &quot;How To MegaSquirt your SyTy&quot; Thread

Re: Squirt Squirt: The &quot;How To MegaSquirt your SyTy&quot; Thread

Day 1

Just a quick update.

We got started late last night. We removed a few interior panels and decided where to mount it. For a total sleeper setup, it could be mounted under the dash next to the stock PCM, but serial and LED access would be limited. Scott said this could be worked around by remote mounting the LEDs and DB9 connector.

We decided on mounting it to the carpeted wall behind the rear passenger seat for easier access. We?ll use a piece of thin particle board mounted behind the carpet to screw into. With the seatback upright, it will still be hard to see, but I?ll have a pretty good view of the LEDs and easy access to the DB9 serial port connector from the driver?s seat.

We also dropped the PCM down from the dash. I was surprised how much slack GM left in the wiring harnesses. It practically sits on the floor now. Tapping into the wires will be a cakewalk. As stated previously, any wires we cut will have connectors soldiered on to the ends to quickly reconnect them if necessary.

We will be drilling one hole (or maybe two smaller ones, depending on space) in the firewall to run a copper capillary tube for the MS?s 2.5Bar MAP, the hard line for my new boost gauge, and a couple of additional wires for the LC-1 wideband and MS unit.

All of the factory sensors will be retained and connected to the stock computer to prevent any check engine codes. In addition to this, we will add another charge air temp sensor (for the MS) and tee into the heater hose to mount an additional coolant temp sensor (also for the MS).

We?ll be hitting it pretty hard tonight. Much of the time will be spent planning and troubleshooting but Scott thinks we can have it running in just a few short days.
________
nice tits Webcam
 
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dieselgeek

New member
Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

dieselgeek checking in! I've been meaning to join up over here for a while.

Justin summed up our plan well. Any further questions, post up. He's taking pictures so hopefully we can get a nice "recipe" written up for you guys to follow.

I am somewhat surprised no one's done an MS here yet. You guys are a lot more technical (on average) than most other car groups...!

Justin's using a Megasquirt-I (version 3.0 PCB) that was assembled by my buddy Jerry at DIYautotune.com. He's pretty much the only supplier of MS units and accessories who keeps them in stock for fast turnaround, he's an MS user himself, and he's building an archive of "HOWTOs" for different motors. I invited him to lurk in this thread so he can take a copy of what Justin develops and keep it for anyone who asks him about MSing a Syclone or Typhoon in the future - if thats cool with you guys.

Look for updates soon. We start tearing into it tonight!

-scott
 
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JayLo

Sir Boost-a-Lot
Re: Squirt Squirt: The &quot;How To MegaSquirt your SyTy&quot; Thread

Re: Squirt Squirt: The &quot;How To MegaSquirt your SyTy&quot; Thread

Day 2

Due to some pretty crappy road conditions (I have a 45 minute drive to Scott?s when the weather is nice) we started a little later than planned. When I got there, I was surprised to see that Aaron (kessler on this forum) had made the trek to check out the MS install and help out. Rock on.

Scott went to town on the wiring harness. He has one hell of a soldiering iron setup. He custom made a MS harness with 37-pin connector in no time flat. I wish I had those skills with the soldiering iron. Damn.

Scott then mounted a small piece of particleboard to the back of the cab behind the passenger seat with some heavy-duty glue. Once the carpet is back in place, the MS will be screwed into this for a solid anchor.

After Scott and his wiring guru buddy (Mike, I believe) completed the wiring harness, we tossed around a few ideas as to where we would run it.

Kessler suggested lifting the center console and running it under there to best conceal it. While I agree this would probably be the best method to conceal and protect it, my anxiousness to get the truck running with the MS got the best of me. I decided to pull the passenger seat and run the wiring under the carpet.

With the help of MIke, I fished it under the carpet between the mounting points for either seat rail. Once past the seat mounting brackets, Mike ran it to the firewall. It hugs the transition from the floor pan to the transmission tunnel and then pops out by the firewall. It's concealed to my liking and shouldn't get stomped on by people getting in and out of the truck.

An unpleasant surprise was the slimy liquid residue on the underside of the carpet. The heater core was replaced not too long ago by the previous owner. Now I know why.

Next we raised the front end of the truck to figure out where the best spot through the firewall is.

After Kessler raised it up a few inches, the damn radiator started leaking. I think I have a loose hose clamp on the lower hose. Oh well. Shit happens.

He found a great spot to run a harness through the firewall on the driver?s side below the steering column. There is plenty of room to drill, nothing to accidentally drill into on the other side and no scorching hot downpipe to contend with.

We will tap the wires we need on the passenger side by the stock computer and then run the rest of the wires (MS sensor wires, wideband wires, capillary tube for MAP, etc) across the transmission hump. From there, they will run through the firewall around where the brake pedal is.

After that, we decided to call it a night.

We?ll be at it again tonight. Hopefully we can get all the wiring done, install the wideband, extra air and coolant sensors and start checking the sensor inputs to the MS unit.
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Medical marijuana
 
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BigAl...

Member
Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

sounds good so far, I'm a big fan of being able to tune your own vehicle. good luck and keep us updated.

BigAl...
 

JayLo

Sir Boost-a-Lot
Re: Squirt Squirt: The &quot;How To MegaSquirt your SyTy&quot; Thread

Re: Squirt Squirt: The &quot;How To MegaSquirt your SyTy&quot; Thread

Day 3

Well, as all guinea pig projects seem to go, last night we ran into a couple of snags. And it didn?t help that a couple of other guys came by to jabber with us (though one of the guys has a Scott Clark MS tuned 11-second DSM with a stock long-block, traps 120mph). I didn't mind the company, but I don't want to take any more of Scott's time than needed.

First the progress.

Mike and Scott knocked out more of the wiring. They cut the few wires to the stock computer the MS would need (I?ll provide the specifics in the final write-up) and soldiered some nice multi-pin connectors to the ends. Switching the engine from MS back to the stock PCM will be as easy as unplugging from the MS wiring harness and plugging back into the original PCM.

Kessler and I began mounting the sensors. I bought one of those threaded brake booster nipples that has two small vacuum take-offs on it (blue anodized aluminum). The MegaSquirt copper capillary tube (for the MS MAP) and the AFPR will tee into one of the vacuum ports. The stock 2-bar MAP will connect into the other to keep check engine codes from popping up. When I boost above the stock MAP sensor?s capabilities (probably after baseline tuning), Scott said I will have to adjust the original MAP sensor?s output to keep it from sending a signal that might amount to over boost conditions and a check engine light. We?ll address that in the near future.

The boost gauge will tee into the copper capillary tube before it goes through the firewall. I thought having the AFPR, 2.5-bar MAP and boost gauge all on the same vacuum port might be too much for it to handle, but Scott assured me that the MS and everything else will be fine. Down the road, I may install a vacuum block on a larger port just to be safe.

The port on the back of the intake plenum (where the original MAP and AFPR went) is now home to a second IAT sensor. It?s exactly the same as the original one (which is still connected to the stock PCM) and will be used by the MS.

Next I will tee into the heater hose running from the lower intake manifold to the heater core (under the intercooler) to mount a second coolant temp sensor. I?ll use this one to keep the PCM happy and plug the MS into the original one. We ended up have the wrong size brass hose barbs, so I?ll finish this tonight.

Now the set backs:

I mentioned not having the right sized hose barbs, which is no biggie. We also need to find a new location to mount the LC-1. I thought I could just replace the stock O2 sensor with the wideband. I thought wrong.

The stock O2 will need to be retained to keep the PCM happy. While the LC-1 could do this on its own with the secondary narrowband output, I will already be using that signal for my AF ratio gauge. I found this out after I cut the damn wires off the original O2 sensor to get a 7/8? deep-well socket over it (that sucker was TIGHT). Oh well. I?ll buy another one today.
rant3.gif


The second problem with mounting the LC-1 is that I didn?t read the damn instructions. Since it?s a heated wideband, it doesn?t like exhaust gas temps hotter than 900? F. Because of this, it would burn up quickly in the stock 02 location.

So, we will mount it downstream where the catalytic converter used to be. That?s the only solid piece of pipe in my thoroughly rotted exhaust system anyway.
icon_smile.gif


Changing the mounting location also means we have to reroute the wires. The LC-1 has a pretty good sized bundle of wires to contend with. Because of this, Kessler suggested we drill a hole through one of the oval shaped drain plugs in the floorboard under the passenger seat. Technically, we won?t be drilling the floor pan itself, which works for me. We?ll grommet and silicone the sucker to keep it dry. From there, it will be a straight shot to the MS we mounted behind the passenger seat.

Another hitch was that we didn?t have the damn Torx bit to remove the bottom seatbelt mounting bracket. So no new holes were drilled last night. We didn?t have the wire-feed welder to install the new O2 bung either, so I guess it didn?t really matter.

We?ll be on it tonight like white on rice. Everything is really starting to come together. Hopefully we?ll be tuning Friday night.
________
Find headshop
 
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JayLo

Sir Boost-a-Lot
Re: Squirt Squirt: The &quot;How To MegaSquirt your SyTy&quot; Thread

Re: Squirt Squirt: The &quot;How To MegaSquirt your SyTy&quot; Thread

Day 4

After a late start (for me) and having to run back into town, we made some more progress. Scott made a few modifications to the MegaSquirt unit (changed some jumpers and a resistor or two) prescribed for use with our HEI system. I?ll cover exactly what needs to be done to the MS unit in a final write-up.

While I was hunting down a set of Torx bits at Sears to remove the lower seat belt bracket, Kessler stopped by and got the second coolant temp sensor installed. He removed the upper IC and teed into the heater hose below it. I installed the factory temp sensor harness to this one. The MS will get the original one.

While the IC was out, I installed a replacement factory O2 sensor, since I was the dumbass that cut the wires off the original one to remove it. I didn?t even need to mess with it in the first place.

With the IC back in place, nobody would be the wiser that we did anything under there.

Scott put together ignition switched power and ground distribution blocks. I believe he also installed a relay for them. This way, when I wire my gauges and wideband or add any other electronics down the road, all I?ll need to do is pull one of the kick panels under the dash and screw the wires into these terminal blocks.

Mike finished the wiring for the harnesses. The Molex connectors he and Scott used are really slick. We plugged the stock PCM connector to the engine-side connector and then I fought with the computer for a while trying to get it back up in the dash.

Once it was back in place, we checked over the connections one last time and then reconnected the battery.

The plan now was to get the truck started with the original PCM and then drive it into town where we?ll have access to a lift and welder to weld in the wideband. On the first try, she fired back to life. There were no check engine lights either so everything was wired correctly for use with the original PCM.

By then, it was pretty late. We picked a few things up and then called it quits for the night.

There?s still plenty to be done (install gauges, run capillary tube and a couple of sensor wires), but I can see light at the end of the tunnel. Maybe we?ll be testing sensors with the MS unit tonight.

That?s all for now.
________
Find headshop
 
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JayLo

Sir Boost-a-Lot
Re: Squirt Squirt: The &quot;How To MegaSquirt your SyTy&quot; Thread

Re: Squirt Squirt: The &quot;How To MegaSquirt your SyTy&quot; Thread

Day 5

It runs!

I wasn't there to witness it but Scott said it fired on the first try. We'll be tuning with the wideband shortly. I'll post more details as soon as I can.
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MEDICAL CANNABIS SEEDS
 
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Jer

Don't taze me bro!
Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

JayLo said:
It runs!

I wasn't there to witness it but Scott said it fired on the first try. We'll be tuning with the wideband shortly. I'll post more details as soon as I can.

Ok.gif
 

JayLo

Sir Boost-a-Lot
Re: Squirt Squirt: The &quot;How To MegaSquirt your SyTy&quot; Thread

Re: Squirt Squirt: The &quot;How To MegaSquirt your SyTy&quot; Thread

Day 6

We tinkered around with the MS install a bit more last night, mostly working on the gauge pod.

Scott has the idle speed set to 700rpm. It runs much smoother than the factory 550rpm idle speed, no misses or any of that jazz. The stock PCM is running the IAC flawlessly. I flipped on the A/C to full blast and I couldn?t hear any change in idle speed. Rock on.

But for some reason, the check engine light will not go off. I hooked up the Datamaster but nothing comes up, no codes whatsoever.

To address this, Mike installed a connector on the check engine wire by the PCM (similar to the one used to set the base timing). This way it can simply be disconnected when running MS and reinstalled when I run the factory computer.

Scott suggested plugging the check engine light into the MS and using it for a shift light. I think we?ll go that route, if it?s not too much of a hassle.

KnocksenseMS

My truck has been picking up all sorts of crap that isn?t knock. 100 octane gas and Torco runs the same as BP 92 as far as knock count and knock related timing retard goes. For those that are fed up with the factory computer and knock sensor hearing all sorts of noise that isn?t really knock (rattling fuel lines, torque converters, loose brackets, etc) we?ll be installing the KnocksenseMS tonight.

This little gizmo allows the MS to control the factory knock sensor. We?ll tap the wires by the PCM so we don?t have to jack with the unreachable sensor itself. KnocksenseMS, when used with MegaSquirt allows the user to "tune" the knock sensor. Thresholds can be set so non-knock related noise can be filtered out. It comes with an LED (installed on the gauge pod) that will light up when real knock passes through the filter. I?m pretty pumped to finally be able to run this truck at the track without 12+ degrees knock retard.

The wideband install may be pushed off until tomorrow as Scott is helping a buddy of mine with an MS install on a fuel injected ?73 Bug (1750lbs with 2 liters and 10psi and should haul) tonight as well.

I think the install has taken a little longer than any of us anticipated, but the results thus far are awesome. Mike and Scott do incredible work. I can?t wait to post the pictures from the project.

Well, that?s all for now.
________
buttsex Webcam
 
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Jer

Don't taze me bro!
Re: Squirt Squirt: The "How To MegaSquirt your SyTy" Thread

Stock idle is usually 700-750RPMs.

Good info so far man... very interested with where this thing goes... especially once you 86 the crap OEM ignition system.
 
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