Re: will the 700r4 ever be "bulletproof"
Ross, I totally understand your position. You don't want to "hack up" your original truck by making a bunch of irreversible changes. Plenty of us feel the same way.
Dave (dgoodhue) made a good point though. The 200-4R got to where it is (9 second capable) because there are 30,000+ Turbo Regals out there to make a market and push for its development. What fast vehicle run a 700R4? Just about nothing. You have Tuned Port F-Bodys and 4th gen Corvettes, neither of which are known for being fast in anywhere near stock form. And SyTys which obviously is way too small of a market to justify most parts R&D.
It's certainly possible that improved 700R4 parts could come out down the line. Hell, TCI *JUST* released a new "constant pressure" 700R4 valve body! So new development IS still being done. It'd be nice to ask TCI who they are targeting their new 700R4 products towards?
As for the 5 pinion planetaries, I have them in mine (front and rear), and ALL the GM literature I have read on the 4L65/4L70 drivetrains specifically mention the 5 pinion's being designed to handle the INCREASED TORQUE of the 400HP/400TQ 6.0 LS2 engine.. :dunno: I've seen plenty of photos of broken 4 pinion planetaries, that's for sure.
Finally, regarding the 4L80, the reason so many people are gung-ho about them on this forum, is because it's the only solution for a "stock driveability" 4 speed overdrive transmission that is not
likely to break in a high performance application, regardless of the builder or vehicle owner! The same can't be said of the 700R4.
The 4L80 also received a 5 pinion planetary upgrade in the 4L85, GM cites the same reason (increased torque capacity for a specific high output engine). Go figure.
PS: Ross, it's not "abusing" your truck to go WOT. I have run my stock engine, original transmission over 3000 WOT runs and have the evidence to prove it (hundreds of Datamaster files, some with over 25 WOT runs in a single file). I also probably boost launched it over 500 times. Now I have a fully built 700R4 and I'd guess I'm way over the 1000 WOT run point on it, plus some 4 mile road course racing. IMO, when it comes to the first 5 or 10 WOT runs, it's generally either going to break, or it isn't...