4L80E install

Try Me

New member
Hi all. I wanted to take a minute to let everyone know about my experiences with my recent 4L80E conversion on my Sy.

First off, i wanna give a big thanks to Jeff at JS Manufacturing and "E" at Turbotime. Between the two of them, they really worked hard to get this project complete. They both were outstanding with communication and went out of their way to get me the parts i needed to get this done extremely quickly.

As far as the final product, it is just fantastic! The comfort in not having to worry about the tranny exploding any time i get past half throttle is worth the effort alone! I drive my truck the way it was meant to be driven. Hard. I enjoy every time i get to drive it to the fullest extent of the law :) . The truck just drives soo much better.

I have a 93 4L80E that is freshly rebuilt with decent parts, but nothing too major right now. My plan was to get it in and running, then later if i need to to upgrade the internals as necessary.

The converter is from Hughes and is a 3500 stall w/ lockup. The lockup is sweeet too. I didnt have it with my 700 and the truck is waaaay better to drive on the highway.

I am using the TCI computer mostly due to the fact that 1) its very reasonably priced (like 650) and 2) its really easy to adjust and uses the same basic software as my FAST unit so i am already familiar with how its layed out. If you dont feel like fooling with it, you can actually just enter in the tire size (outside diameter), gear ratio, whether its a 4l60e or 80e, and how many cylinders the engine is and you can drive away. Then if you want you can change everything about how the tranny works. Its definitely a sweet setup.

The truck just drives great. With the computer, if your not on the gas hard, it shifts smooth as glass, where my 700 liked to let you know when it was shifting all the time. The first-second shift isnt near as far apart either. On a launch it doesnt spin the tires quite as easy and first gear stretches out a little farther and doesnt fall off at all on the second gear shift. You can set full throttle shift points by rpm and partial by tps and vehicle speed which is nice too. you can set how hard it shifts by tps for each gear so it feels more like a stock ride. you can set lockup on and off speeds, etc etc. It is just tooo cool :)

The kit from JS is very nice too. I found a couple minor things that I addressed with Jeff that i think will be included in some documentation in future kits that will make the installers life a lot easier. The adapter for the transfer case fit very well and went together smooth. I had my local trans guy install the output shaft for me, and he said it went in like it was supposed to with no problems. The transfer case went right on and bolted up like stock. I had my driveshaft shortened, balanced, and new u-joints installed at a local shop for around 80 bucks total i think. I ordered a gilbert shaft from jwaller for the front which went in with minmal headache. I did end up making my own shift lever for the side of the tranny to clear the driveshaft, but that wasnt a big deal. The first crossmember i received did not clear the torsion bars correctly. I let Jeff know, and he took the time to make a new one over the weekend and overnighted it to me. The second one fit perfect and the truck was moving again under its own power in no time after that. Again big thanks to them.

Now that this kit is available, and i am now driving more proof of that fact, i expect to see more people going this route. It only makes sense to spend a little more money to do it one time rather than fooling with the obviously lacking 700. If your not going crazy with your build or dont drive your truck too hard, you can get away with the 700. Otherwise, if your making a lot of power and/or are rough on your truck, this is it. A 400 turbo is ok too, but if you drive your truck a lot this would be far better. I went on the Hot Rod Power
Tour this past year and drove the truck right around 3000 miles in one weeks time with the 700 and no lockup. I can already see that next year will be a much nicer ride!
 

tnsyty

Active member
Re: 4L80E install

Will your kit work for an LS F-body swap? A friend of mine is wanting an auto to run 1000hp through.
 

nightdiver

Active member
Re: 4L80E install

Tom,
tell us the final cost and why did you get a 3500 stall . Wouldnt a 3K stall be better ? Also what cam and heads do you have ?
 

2kwik4u

Resident slow guy
Re: 4L80E install

tnsyty said:
Will your kit work for an LS F-body swap? A friend of mine is wanting an auto to run 1000hp through.

I would think that a 2wd 4L80E would bolt into that application......I also want to say that someone makes a wiring harness for that conversion as well.....The 4L80E and 4L60E are very similar in terms of 2wd fitment....the big hurdle for the Sy/Ty guys was the adapter to the transfer case (which obviously the f-body doesn't have)
 

Try Me

New member
Re: 4L80E install

Tom,
tell us the final cost and why did you get a 3500 stall . Wouldnt a 3K stall be better ? Also what cam and heads do you have

I will have to sit down and figure the final cost sometime soon. Here is a guess though

JS Manufacturing kit 1,200-1,500
Hughes converter 800-900
TCI controller 650-700
Labor for tranny work 230
Front driveshaft 400-450
Rear shortened etc 80-90

Those are really rough guesses but thats the ballpark.

I dont know exactly on the cam, cant remember now either. i think it was a 509/528 lift, but i cant remember the rest and dont have the card handy. The heads are Vortecs that are hogged way out i know the intake valves are 2.055, cant remember the exhaust... Sorry i am not more specific with stuff, let me know if you have more questions...
 

twisted

New member
Re: 4L80E install

Does the Front Drive shaft size change?
I already have a Front drive shaft from
Dynotech.
and if so Does anyone have these measurements for front and rear?
 

Try Me

New member
Re: 4L80E install

Does the Front Drive shaft size change?
I already have a Front drive shaft from
Dynotech.
and if so Does anyone have these measurements for front and rear?

Front drive shaft does change (needs to be longer) i believe it was 3.5 inches longer
 

Try Me

New member
Re: 4L80E install

QUICK STORM said:
i assume he had to already have bought the 4l80e or was this part of the JS kit?

I already had the 4l80e sitting in my garage just begging to go in :tup:

Ive drove the truck a good bit since ive put it in and its fantastic. drove to ocean city (150 miles one way) without a hitch. smooth, enjoyable. anyone with a built 700 will tell you about the harsh 1-2 shifts. with the 700 i would launch at 6lbs and blow the tires off. with the gear ratio change on 1st gear in the 4l80e i can launch with 10lbs without spinning a tire and when it shifts second it doesnt drop off at all. Also, with the computer control you can tell it to shift light on light throttle and hard on hard throttle so the truck is much more comfortable to drive around town :2cents:
 

#2875

built, not bought
Re: 4L80E install

twisted said:
Does the Front Drive shaft size change?
I already have a Front drive shaft from
Dynotech.
and if so Does anyone have these measurements for front and rear?

what you mean to say is you still have the stock pshaft
 

George Blake

DONATING MEMBER
Re: 4L80E install

Front propshaft needs to be 3.25" longer. John and myself both can get them.
I put in a new pinion seal and rear hardened bolts because I deal strictly with Gilbert. I think John does the same. A stock propshaft will not work. I heard some guys say that their prop has some extension to it and they can use it....that sacrifices spline engagement. Better off getting one that is purpose built.

You need to be careful on the Hughes converter. When I talked to them, they had NO 4L80E lockup converters that were rated for WOT lockup. If you have a part number, do you care to share it? There a ALWAYS a possibility I was talking with someone that didn't know their converters as well as your person did.
 

Try Me

New member
Re: 4L80E install

ill have to look up that part number. i have it somewhere. I honestly have wot lockup disabled in the computer just to keep from having any problems...
 

qbnkiller

Conflaguration Specialist
Re: 4L80E install

I just had two custon-length front propshafts made for other board members doing the 4L80e conversion, so I can also get them made for you.
 
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