Re: 4l80e - transfercase touching the floorboard
There is an indexing ring on the plate. You CANNOT move the plate up and down. The holes are off center because NONE of the holes are equidistant from the centerline. For some reason your truck's body is sitting 1" or so lower than everyone else's. Even mine with it's rotted mounts had plenty of room. You have 3 options. Modify the crossmember so it drops the tail of the trans down. Have plates machined to lift the body mounts. Clearance the floor. There is NOTHING you can do with that plate. That plate cannot be moved up and down. Your can modify the crossmember so it drops the trans down. Do it by cutting the end plates and lowering the crossmember on the endplates. Something is really off on your truck. When you first were complaining, I thought you were talking about up front, then I saw you were talking about in the rear. Haven't had anyone have what you have. They are close but not like yours. Is it possible you have the engine mounted farther toward the rear of the truck with your solid mounts? If there is any room for adjustment on those, would it help clearance if it was moved forward?
You have a unique situation and may need a floor clearance or modify the crossmember to drop the tail down and then see if you can get one of Mike Lee's torsion bar replacement components. Any welding shop can fix the crossmember. They can jig it up and then make it so it drops 3/4" to 1".