Which is the lesser of 2 evils when running a W/G setup?

Black Knight

I Glow Therefore I am
I've been trying to get my truck setup so that when it goes back together it will have better boost control. A lot of people complain about the factory W/G setup and i've never had very good control with mine, so i've been looking into going external on the crossover tube. Now from talking to others they say it's a good idea, but just not the ideal place for it. Is it still going to give me better control then the factory setup though?

I found this adapter piece to go between the manifold and the turbo for sale and really like this idea, but then realized it would screw up how the D/P is ran.

http://cgi.ebay.com/ebaymotors/SKYL...tegoryZ33742QQihZ005QQitemZ150057765123QQrdZ1
 

MikeRenz

not stock
Re: Which is the lesser of 2 evils when running a W/G setup?

you could use that adapter. I'd just cut the downpipe and use some flex pipe to account for the difference in turbo placement. This would ease the tension on your manifold too and inhibit cracking.
 

SpoolingTurbo6

Donating Member
Re: Which is the lesser of 2 evils when running a W/G setup?

FLANGE.jpg
 

Black Knight

I Glow Therefore I am
Re: Which is the lesser of 2 evils when running a W/G setup?

Ok, I don't think I want to use the adapter because I don't want to have to modify the D/P to make it work, especially after Jeff just got done building it.

Mac good idea, but I'm not to thrilled about welding onto cast, I now guys do it and don't have a problem, but I don't like the idea, I do like the placemnet though.

So back to the original problem, which of the 2 above idea's is going to be better? I have no problem pulling the turbo apart and welding the puck shut and putting a external on the crossover, but is it really worth all the effort? Will I get the perfect boost control I'm looking for or will it not be any better the stock setup becasue of location?

Now I know there are a lot of advicats for going to external, but in the place I'm going to put it, is it really going to be better??
 

Black Knight

I Glow Therefore I am
Re: Which is the lesser of 2 evils when running a W/G setup?

Well I've tried to do some more digging into this subject and found this article on turbocharged Toyota's

http://www.well.com/user/mosk/boost.htm

Now it isn't the exact same situation, but is the same principals.

So for the absolute best, most perfect boost control you need a electronic boost controller. From pricing those it seems they run about $600 - $900. More then I want to spend.

Next from reading the article it states that a external wastegate is the best option for high boost situations and since the article is talking about 7.5 psi that would lead me to believe that our 15 - 20 ish psi is a high boost application.

I guess I just want someone who has went through the motions and welded their wastegate shut and put a external on the crossover tube and noticed it make a difference to come on here and confirm that is the best thing to do. Or state otherwise and point out a flaw in my thinking.
 

smeagol

Active member
Re: Which is the lesser of 2 evils when running a W/G setup?

Electronic computer control will provide the best electronic control - but a good physical wastegate situation that controls the exhaust pressure before the turbo is necessary to make the most of the electronic controller. A good electronic controller might work like crap with a bad wastegate setup (and usually does).

The wastegate on the crossover is the easiest way to implement an external gate on a stock-ish syty. Best way? No, probably not. It does work a heck of a lot better than the stock setup.

Locating the wastegate so that it dumps exhaust pressure from all banks equally is the best situation, so usually at or after a collector before the turbo, and with a large enough oriface/valve to adequately control turbo speed and maintain exhaust pressure pre-turbo at low levels. Again, this isn't easily done in a stock-ish syty setup. So you are back to serious fabrication or something like the valve/flange setup you linked to. I didn't think much of that setup; saw it years past. I asked a well known turbo builder out west what they though of it. They didn't think much of it either, their experience was bad with it, and basically it sounded like one of those band-aid solutions. I can't comment on if it's better/worse/same as running a stock wg or an external on the crossover.

Here's my thoughts on ext. wg setup on a syty:

Best to worst
1) external gate on final collector pre turbo, with good flow rate (a valve mounted at 90 degrees to exhaust flow isn't a good setup). I maybe have seen one or two syty's done this way. I rigged up my ATR headers with this configuration on my old Syclone.
2) external gate off of exhaust housing, like RPM can work up with the PTE housing, or like ATR did with their original big turbo setup for syty's. Some people said this doesn't usually work as well, as the exhaust has already entered the turbine housing.
3) external gate on crossover, just make sure it can dump enough volume of gas to control boost. Controlling boost on a stock turbo is much more difficult than controlling boost on a larger turbo (given the same engine). The smaller turbo will react faster to exhaust pressure, and will run higher turbo speeds (all else equal).

No incredibly sophisticated control will make up for a bad wastegate situation. Years ago, a slew of people tried the Profec that had the fuzzy logic controls with all sorts of doo-dads. Didn't make a lick of help with boost control. Still had spikes and creep.

Another thought - years back Duttweiler had a test where they had a Buick setup with a wastegate in a sub-optimal location. I believe it was the crossover pipe from one bank to another. They found that the car made more hp with a gate mounted there versus a large single one further downstream. I'm guessing it had to do with exhaust flow/temperature in the area between the crossover and the turbo inlet. I can only assume a Syty would experience this same phenomenon with an ext gate on the crossover. It'd be an interesting experiment at least.

Speaking on this same subject, did anyone see the turbo tach at Sema that Turbonetics had out? Nifty idea. Never saw anything like this offered to the general public.
 

Ian Turgeon

Cascading Inspiration
Re: Which is the lesser of 2 evils when running a W/G setup?

just put it on the crossover, it'll work fine. Again, not theoretically the best place, but it certainly is effective. It worked great for me on my stock turbo and now on my 20g. I went overkill on the wastegate, got a innovative pro gate, but I've seen their mini gates work in the same situation.
 

Black Knight

I Glow Therefore I am
Re: Which is the lesser of 2 evils when running a W/G setup?

smeagol said:
The wastegate on the crossover is the easiest way to implement an external gate on a stock-ish syty. Best way? No, probably not. It does work a heck of a lot better than the stock setup.

Ok thank you, I just wanted someone to confirm my suspisions before I started cutting and welding everything.

smeagol said:
Best to worst
1) external gate on final collector pre turbo, with good flow rate (a valve mounted at 90 degrees to exhaust flow isn't a good setup). I maybe have seen one or two syty's done this way. I rigged up my ATR headers with this configuration on my old Syclone.
2) external gate off of exhaust housing, like RPM can work up with the PTE housing, or like ATR did with their original big turbo setup for syty's. Some people said this doesn't usually work as well, as the exhaust has already entered the turbine housing.
3) external gate on crossover, just make sure it can dump enough volume of gas to control boost. Controlling boost on a stock turbo is much more difficult than controlling boost on a larger turbo (given the same engine). The smaller turbo will react faster to exhaust pressure, and will run higher turbo speeds (all else equal).

Since I'm running a stock turbo and running the stock manifolds it looks like I don't have much option, but number 3. So thats what I will do.

SyTyArchives said:
just put it on the crossover, it'll work fine. Again, not theoretically the best place, but it certainly is effective.

Cool, I just wanted to hear it for sure and make sure it wasn't another one of the things people like to debate but either or could work fine, like blowoff valves and differnt I/C setups.

Thanks everyone :tup:
 
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